Associates in the Mega-Metal d. o. o. are very proud of our mechanical processing, which meets the strictest requirements of clients from electrical and mechanical industry. Our machine park consists of various CNC milling machines, including 5-axis machining arms, with which we can process work pieces of different dimensions and complexity. We handle both prototypes and serial pieces. Maximum dimensions of milled pieces: 3.500 x 3.500 x 12.000 mm, 20 t.

MCV 1220 FA tajmac-zps

5-axis porting machine

Travels
X-Axis (Cross saddle): 1000 mm
Y-axis (Binder): 800 mm
Z-axis (Ram): 600 mm
Parameter of working table: 1200 x 1000 mm
Max. load: 3000 kg

Spindle
Type                        Electro spindle
Max. revolutions     15 000 min-1    18 000 min-1*   18 000 min-1*   14 000 min-1*
Max. output             31 kW               32 kW               31 kW               37 kW
Max. Torque            197 Nm             90 Nm              197 Nm             236 Nm
Clamping cone        ISO 40              HSK-A63          HSK-A63          HSK-A100
 

 
MAXIMUM SIZE OF THE WORK PIECE

1000 x 800 x 600 mm, 3000 kg

TOS Maxima I MC

HORIZONTAL TABLE-TYPE BORING MACHINE 

with control system HEIDENHAIN iTNC

Travels
X-axis 4000 mm
Y-axis 3000 mm
Spindle stroke (Z-axis/ W-axis) 1000 mm + 700 mm

Palette system
No. of tables 2
Max. load / table 16000 kg
Table size 1800mm x 2200 mm
Time for pallet change 90 s

APC-changer
No. of tools in the magazine 80 pieces
Max. tool diameter 320 mm
Time for APC changer 12 s

Special features
Two-axis fork type milling head TOS HV / V incl. automatic clamping surface and system PICK-UP

 
MAXIMUM SIZE OF THE WORK PIECE

4.000 x 3.000 x 1.700 mm, 16.000 kg    

TOS WRD 130 Q/12

FLOOR TYPE HORIZONTAL BORING MILL

with control system HEIDENHAIN TNC 430 M

Work spindle
diameter 130 mm
Spindle taper SK ISO 50
RAM size 360x400 mm
Work spindle speed range 0-3000 U/min
Rated output of main motor 37 kW
Max. torque on the spindle 3200 Nm
Max. work piece weight 20.000 kg

Travels
Column longitudinal travel – Axis X 12000 mm
Headstock vertical travel - Axis Y 3000 mm
RAM stroke – Axis Z 800 mm
Spindle stroke – Axis W 560 mm

Automatic tool magazine
No. of storage sites in the magazine 60 pieces
Max. total weight of storage sites in the magazine 750 kg
Max. single tool weight 25 kg

Range
of feeds in coordinates X, Y, Z 1-8000 mm/min
Rapid traverse in coordinates X, Y 16 m/min
Rapid traverse in coordinates Z, W 12 m/min

With optional accessories
1 piece turning table 2000x2500 mm
Max. work piece weight 20.000 kg

6-piece clamping plate UD 4
Clamping plate with clamping surface 4020 x 1885 mm

1-piece CHZ 130 WRD tool cooling
Contents of the collection tank 1500 dm
Pump capacity 50 l/min
Nominal pressure of the pump 0,6 MPa
Power consumption of the pump motor 2,2 kW

 
MAXIMUM SIZE OF THE WORK PIECE

12.000 x 2.500 x 2.160 mm, 16.000 kg    
 

TOS WHQ 13.8 CNC

HORIZONTAL MILLING AND BORING MACHINE

with control system HEIDENHAIN TNC 530 I

Work spindle
diameter 130 mm
Spindle taper SK ISO 50
Work spindle speed range 10 – 2800 U/mm
Rated output of main motor 37 kW
Feeds
Table transverse travel – Axis X 4000 mm
Headstock vertical travel – Axis Y 3000 mm
Column longitudinal travel – Axis Z 1250 mm
Axis W 800 mm

Automatic tool magazine
No. of storage sites in the magazine 60 pieces
Max. tool diameter 150 mm
Max. tool diameter with free adjacent 320 mm
Max. tool length 500 mm
Max. tool weight 25 kg

Table
Clamping area of the table 1800 x 2500 mm
Max. work piece weight 12.000 kg

Range
of feeds in coordinates X, Y, Z, W 4-6000 mm
Rapid traverse in coordinates X, Y, Z, W 8 m/min
Rapid traverse of table turning 1,5 U/min

 
MAXIMUM SIZE OF THE WORK PIECE

4.000 x 3.000 x 2.500 mm, 12.000 kg
 

TOS WHQ 105 CNC

HORIZONTAL MILLING AND BORING MACHINE

incl. control system HEIDENHAIN TNC 430 M

Work spindle
diameter 105 mm
Spindle taper SK ISO 50
Work spindle speed range 10 – 3000 U/mm
Rated output of main motor 28 kW

Travels
Table transverse travel – Axis X 1800 mm
Headstock vertical travel – Axis Y 1250 mm
Table longitudinal travel – Axis Z 1250 mm
Axis W 630 mm

Automatic tool magazine
No. of tools in the magazine 40 pieces
Max. tool diameter 150 mm
Max. tool diameter with free adjacent 320 mm
Max. tool length 500 mm
Max. tool weight 25 kg

Table
Clamping surface of the table 1400 x 1400 mm
Automatic positioning 4 x 90°
Max. work piece weight 4.000 kg

Range
of feeds 4-5000 mm/min
Rapid traverse 8 m/min

 
MAXIMUM SIZE OF THE WORK PIECE

1.800 x 1.250 x 1.250 mm, 4000 kg 

TOS WHN 130MC CNC

HORIZONTAL MILLING AND BORING MACHINE

with control system HEIDENHAIN TNC 530 M

Work spindle
diameter 130 mm
Spindle taper SK ISO 50
Work spindle speed range 10 – 3000 U/mm
Rated output of main motor 37 kW

Travels
Table transverse travel – Axis X 3000 mm
Headstock vertical travel – Axis Y 2500 mm
Column longitudinal travel – Axis Z 1250 mm
Axis W 800 mm

Automatic tool magazine
No. of tools in the magazine 60 pieces
Max. tool diameter 150 mm
Max. tool diameter with free adjacent 320 mm
Max. tool length 500 mm
Max. tool weight 25 kg

Table
Clamping surface of the table 1600 x 1600 mm
Max. work piece weight 8.000 kg

Range
of feeds in coordinates X, Y, Z, W 4-6000 mm
Rapid traverse in coordinates X, Y, Z, W 8 m/min
Rapid traverse of table turning 1,5 U/min

 
MAXIMUM SIZE OF THE WORK PIECE

 3.500 x 2.500 x 2.050 mm, 8.000 kg

KEKEISEN

Plano milling machine UBF 2500/10/10

with control system SIEMENS SINUMERIK 820 M

5-axis milling
Drilling with reversing plate, HSS, VHM, etc.
Drilling with boring and fine boring tools
Taping without compensating chuck
Machining of all materials
Performance data:
Main spindle performance 30 kW
Max. torque 186 Nm at 4000 U/min
Max. no. of revolutions 4000 minˉ¹
Max. table load 7000 kg

Travels
X-axis 2500 mm
Y-axis 1000 mm
Z-axis 1000 mm

 
MAXIMUM SIZE OF THE WORK PIECE

2.000 x 1.000 x 1.000 mm, 5.000 kg

Due to rapid development we seek to find new well-trained associates.

We offer a friendly working environment with great conditions for stimulating payment.